Service Details

At RSTOOLS INDIA PRIVATE LIMITED, we are leaders in the design and engineering of high-performance sheet metal dies. Since our establishment in 2002 by Mr. Ramesh Sharma, we have been the trusted partner for manufacturers needing robust, accurate, and long-lasting tooling for metal stamping and forming. From single stage dies to complex progressive tooling, we engineer solutions that ensure efficiency, precision, and repeatability in your metal fabrication processes.

In today's fast-paced manufacturing world, a poorly designed die leads to costly material waste, premature tool wear, and inconsistent part quality. Our expertise is rooted in two decades of hands-on experience, allowing us to anticipate and eliminate these issues during the design phase. We deliver dies that are optimized for high-volume production, minimizing downtime and maximizing your return on investment.

Our Specialized Sheet Metal Die Design Services

We offer a full spectrum of die design solutions tailored to meet diverse industrial demands:

• Progressive Die Design: Multi-station dies that perform a series of operations (blanking, piercing, forming, bending) with each press stroke, ideal for high-volume, complex parts.
• Compound Die Design: For parts requiring a high degree of flatness and accuracy in a single stroke.
• Deep Draw Die Design: Specialized tooling for forming deep, cup-shaped, or intricate parts without wrinkling or tearing the material.
• Bending & Forming Die Design: Custom solutions for precise angles and complex part geometries.
• Piercing & Blanking Die Design: Essential tools for cutting and punching holes or outlines from sheet metal.

Advanced Engineering Workflow & Simulation

Google and advanced users expect transparency and detail. Our rigorous design process leverages cutting-edge technology to ensure superior performance:

1. Part Analysis & Formability Study

We begin by thoroughly analyzing the part geometry and material specifications (e.g., steel, aluminum, copper). We conduct Formability Studies using CAE software to predict how the metal will behave during stamping, identifying potential issues like thinning, wrinkling, or tearing before design begins.

2. Strip Layout & Station Planning

For progressive dies, we meticulously plan the strip layout, optimizing material utilization to minimize scrap. Each station of the die is strategically planned for specific operations, ensuring smooth material flow and precise part progression.

3. 3D Die Assembly Design (CAD)

Using industry-leading software such as Unigraphics (UG) NX, CATIA, and SolidWorks, we create detailed 3D models of the entire die assembly. This includes: * Punch and Die Inserts: Designed for precise cutting and forming. * Guide Pillars and Bushings: Ensuring accurate alignment and smooth operation. * Stripper Plates and Pressure Pads: Essential for material control and part ejection. * Sensor Integration: Designing for in-die sensing to prevent errors and ensure continuous operation.

4. Springback Compensation & Simulation

Sheet metal naturally "springs back" after forming. Our engineers incorporate springback compensation into the die design and use advanced simulation to predict and correct for this phenomenon, ensuring final part accuracy.

5. Complete Technical Documentation

We provide a comprehensive package that includes detailed 2D manufacturing drawings, Bill of Materials (BOM), and assembly instructions, ready for your tool room.

Industries We Serve

Our precision sheet metal die designs empower a diverse range of critical industries:

• Automobile: Designing dies for chassis components, body panels, brackets, and intricate internal parts for brands like Maruti, Honda, and L&T.
• Consumer Electronics: High-volume tooling for casings, internal shields, and connectors for various electronic devices.
• Home Appliances: Durable dies for panels, brackets, and structural components used in appliances from Bajaj, Inalsa, and Glen.
• Electrical & Switchgear: Precision dies for connectors, terminals, and enclosures.

Why Choose RSTOOLS INDIA for Die Design?

• 20+ Years of Ground-Up Experience: Our deep roots in tool manufacturing since 2002 give us unparalleled insight into what makes a die truly effective on the shop floor.
• Advanced CAD/CAE Capability: We utilize the latest software for simulation and design, ensuring high accuracy and performance before physical production.
• Material Efficiency: Our designs focus on optimizing strip layout and reducing scrap, leading to significant cost savings in material.
• Robust Tooling: We engineer dies for maximum longevity and minimal maintenance, ensuring consistent part quality over millions of cycles.
• Punctual Delivery: We understand the critical nature of project timelines and are committed to delivering designs on schedule.